PUGMILLS

G49E 50mm Pugmill

The Gladstone E range of pugmills has been specifically designed for the studio and classroom environment. These machines being both compact and lightweight make them easily transportable.

The 49E is fitted with a hopper safety grid and thermal overload safety switch as standard.

The G49E has a 4 inch (100mm) aluminum body (50mm) extrusion and a split body to facilitate easy cleaning. Individual blades mounted on a hexagonal steel shaft means that the blades can be altered for different configurations, allowing for better mixing or extrusion.

G49E 50mm Pugmill Specifications

Delivery Weight 37kg

Drive Motor 0.37Kw (0.5 Hp) reduction drive gearbox direct drive 230/ 400v

Output Approximately 180 Kg per hour

Dimensions 800mm long x 280mm wide x 470mm high

Construction Cast Aluminum 100mm barrel with 50mm extrusion, Split body to facilitate easy cleaning

Finish Durable powder coated finish

Designed and built in the United Kingdom.

G50 75mm Pugmill

The G50E is the same compact design as the G49E but has a larger 150 mm barrel with a 75mm outlet. The G50E has a greater out put and due to its larger hopper is easier to use than its smaller cousin. This pug mill is supplied with a thermal overload switch and safety grid as standard.

The G50E has a 6" (150 mm) aluminum body, 3" (75mm) extrusion and a split body to facilitate easy cleaning, Individual aluminum blades mounted on a hexagonal steel shaft means that the blades can be altered for different configurations, allowing for better mixing or extrusion.

G50 75mm Pugmill Specifications

Delivery Weight 78kg

Drive motor 0.75Kw (1 Hp) reduction drive gearbox 230v

Output Approximately 300Kg per hour

Dimensions 800mm long x 280mm wide x 500mm high

Finish Durable powder coated finish

Designed and built in the United Kingdom.

G52 75mm Pugmill

The G52 has a 6" aluminum body, 3" (75mm) extrusion and a split body to facilitate easy cleaning. Individual aluminum blades mounted on a hexagonal steel shaft mean that the blades can be altered for different configurations, allowing for better mixing or extrusion.

The G52 has an inline helical drive unit for more efficient and greater performance over the G50E and is ideal for more heavy duty applications.

G52 75mm Pugmill Specifications

Delivery Weight 71kg

Drive Motor 0.75Kw (1 Hp) reduction drive gearbox direct drive 230/ 400v

Output Approximately 360 Kg per hour

Dimensions 1300mm long x 310mm wide x 510mm high

Construction Cast Aluminum 150mm barrel with 75mm extrusion, Split body to facilitate easy cleaning

Finish Durable powder coated finish

Designed and built in the United Kingdom.

G52P Power Fed Pugmill

The G52P is based on our popular G52 range but has the added benefit of a powered feed system. This eliminates the need for a feed handle and plunger making the machine extremely user friendly.

The power feed mechanism consists of two alloy feed rollers driven via a reduction drive, during loading the drive is isolated from the pugmill via a electronically interlocked loading lid, which prevents contact with the feed rollers whilst in use.

All Kilncare pugmills are easy to clean and maintain and the G52P is no exception.

The pugmill can be supplied with a number of options, including die plates for coil extrusions.

G52P Power Fed Pugmill Specifications

Delivery Weight 71kg

Drive Motor 0.75Kw (1 Hp) reduction drive gearbox direct drive 230/ 400v

Output Approximately 360 Kg per hour

Dimensions 1300mm long x 310mm wide x 510mm high

Construction Cast Aluminum 150mm barrel with 75mm extrusion, Split body to facilitate easy cleaning

Finish Durable powder coated finish

Designed and built in the United Kingdom.

G48 70mm de-airing Pugmill

The G48 is a 70 mm outlet de-airing pugmill. This machine can be offered in range of specifications and is ideal for the small studio or educational use as it only takes 7Kgs of clay to fill the machine up.

The standard machine incorporates Aluminum barrels and nose cone with Nylatron blades. The auger is powered by an in line helical drive motor and gearbox. The pugmill is supplied complete with a high volume vacuum pump.

The G48 has externally removable shredder plates for easy cleaning, making it one of the most user friendly machines available. The pugmill can be supplied with various options including die plates for coil extrusion and tile nose cone and dies for extruding tiles.

G48 70mm de-airing Pugmill Specifications

Delivery Weight 65kg

Vacuum pump High volume oil immersed

Drive Motor 0.37Kw (0.5 Hp) reduction drive gearbox direct drive 230/ 400v

Output Approximately 220 Kg per hour

Dimensions 1260mm long x 310mm wide x 470mm high

Construction Cast Aluminum 100mm barrel with 50mm extrusion, Split body to facilitate easy cleaning

Finish Durable powder coated finish

Designed and built in the United Kingdom.

G76 75mm de-airing pugmill

The G76 is a 75 mm outlet de-airing pugmill this machine can be offered in range of specifications and is ideal for the small studio or educational use.

The standard machine incorporates aluminum barrels and nose cone with aluminum blades and uses the same design drive system as the G48. However, the G76 offers a greater capacity both in output of clay and also an increase in size of extrusions. The G76 can also be fitted with die plates and tile nose cone.

G76 75mm de-airing pugmill Specifications

Delivery Weight 145kg

Vacuum pump High volume oil immersed

Drive Motor 1.1Kw (1.5Hp) reduction drive gearbox direct drive 230/ 400v

Output Approximately 320 Kg per hour

Dimensions 1600mm long x 500mm wide x 470mm high

Construction Cast Aluminum 150mm barrel with 75mm extrusion, Split body to facilitate easy cleaning

Finish Durable powder coated finish

Designed and built in the United Kingdom.

G54 100mm de-airing Pugmill

The G54 is the largest outlet machine at 100 mm, capable of producing up to 500 kilos per hour of clay, and it is also extremely robust in construction. The G54 uses heavy section cast Alloy barrels with anti barreling strips, and the auger consists of individual Alloy blades mounted on a hexagonal shaft. These can be altered in configuration depending on the required performance.

The G54 is supplied complete with all the required switch gear and a interlocked hopper safety switch.

G54 100mm de-airing Pugmill Specifications

Delivery Weight 180kg

Vacuum pump High volume oil immersed

Drive Motor 2.2Kw (3 Hp) reduction drive gearbox direct drive 230 single phase / 400v three phase

Output Approximately 500 Kg per hour

Dimensions 1800mm long x 320mm wide x 670mm high

Construction Cast Aluminum 200mm barrel with 100mm extrusion, Split body to facilitate easy cleaning

Finish Durable powder coated finish

Designed and built in the United Kingdom.

G74 Power Feed 100mm de-airing Pugmill

The Kilncare Power Feed Pugmill has been developed from our existing range of de-airing pugmills and incorporates all the latest developments within the range.

The machine has been designed to provide excellent service and reliability with ease of maintenance and cleaning.

The pugmill consists of a vertically split, high grade aluminum alloy barrel, with a 200mm internal diameter and a 100mm outlet nose cone. This nose cone can be interchanged with an optional tile nose cone for the production of different size tiles. Power is derived from a high torque helical inline motor and gearbox, which drives a stainless steel hexagonal shaft via a flexible coupling. On this there are mounted individual blades which can be altered to change the configuration of the auger itself.

The pugmill is fed by a power feed chamber which is driven via a gearbox off the main drive shaft. The power feed chamber consists of two specially designed rollers which draw the clay into the main chamber of the pugmill. The chamber is protected by a safety hopper to prevent contact with the rollers by the operator.

G74 Power Feed 100mm de-airing Pugmill Specifications

Delivery Weight 350kg

Vacuum pump High volume oil immersed

Drive Motor 3 Kw (5 Hp) reduction drive gearbox direct drive 230 single phase / 400v three phase

Output Approximately 1000 Kg per hour

Construction Cast Aluminum 200mm barrel with 100mm extrusion, Split body to facilitate easy cleaning

Dimensions 1905mm long x 620 mm wide x 1800 mm high

Designed and built in the United Kingdom.

G77 75mm Vertical de-airing Pugmill

The G77 is a fantastic development of our successful De-airing range of pugmills.

Our De-airing range pioneered the anti feed back system in de-airing pugmills over 20 years ago and, due to this very successful development, we are able to offer the only production Vertical de-airing pug mill. The G77 has all of the advantages of a standard Vertical pugmill, and these include the ease of use, the more ergonomic loading position and the very compact design that only uses a small amount of floor space, less space than our smallest pug mill mounted on a bench.
The incredible advantage of the G77 is not only that it can produce a well de-aired body that can be used straight out of the pug mill but with the fitment of optional dies it can extrude thin wall hollow extrusion without the risk of the extrusion collapsing.

A fantastic machine for educational and professional use.

G77 75mm Vertical de-airing Pugmill Specifications

Delivery Weight 180kg

Vacuum pump High volume oil immersed

Drive Motor 1.1Kw (1.5Hp) reduction drive gearbox direct drive 230/ 400v

Output Approximately 320 Kg per hour

Dimensions 1600mm long x 500mm wide x 470mm high

Construction Cast Aluminum 150mm barrel with 75mm extrusion, Split body to facilitate easy cleaning

Finish Durable powder coated finish

Designed and built in the United Kingdom.

G70 Tile Extruder

The Kilncare tile extruder is a very versatile machine, as besides extruding tiles, mouldings, coils etc can also be extruded with the use of the optional die plates. With the standard 100 mm diameter nose cone supplied with the machine other shapes, such as hollow forms, can be extruded with the use of optional die plates.

To obtain optimum performance with the Kilncare tile extruder one must be willing to experiment. Keeping in mind the variables that are present when working in clay, the importance of moisture content, die balance, shapes etc.

The Kilncare tile extruder is a purpose designed machine for the extrusion of tiles and as such is an ideal machine for the small clay manufacturer. It has been designed around our standard de-air pugmill using the same principal of design but incorporating a larger higher torque motor gearbox unit.

The machine is also fitted with a completely new nose cone outlet designed to enable tiles of approximately 280 mm width up to 25 mm thick to be extruded. Smaller and/or thinner tiles can also be extruded by the use of accessory die plates fitted to the front of the nose cone.

Ceramic literature frequently reminds operators of industrial equipment that extruding is an exact science, fraught with trial and error. With these factors in mind, we have designed the Kilncare tile extruder to be able to be finely tuned by the use of variable blades and a range of additional options, the only extruder that is manufactured this way.

G70 Tile Extruder Specifications

Delivery Weight 270kg

Vacuum pump High volume oil immersed

Drive Motor 2.2Kw (3 Hp) reduction drive gearbox direct drive 230 single phase / 400v three phase

Output Approximately 500 Kg per hour with tile nose cone approximately 60/80 sq f per hour

Dimensions 1905 mm long x 690mm wide x 1050mm high

Construction Cast Aluminum 200mm barrel with 100mm tile nose cone extrusion, Split body to facilitate easy cleaning

Optional extras Variable speed / Stainless steel pack

Finish Durable powder coated finish

Designed and built in the United Kingdom.

G53 Vertical Pugmill

The G53 and G55 pugmills which are unique in their design, these pugmills are mounted vertically, creating the added benefit of a small footprint as regards to the space they require. Yet, due to the design, they offer superior performance over conventional horizontal machines.

The Vertical pugmills are manufactured from heavy, section cast Aluminum castings and have individually mounted auger blades which can be altered to change the configuration. This allows the pugmill to suit different Clays and extrusion applications. The Auger is mounted through two taper thrust bearings and is driven via a flexible coupling from an inline helical geared motor.

These pugmills are most suited to users who frequently recycle larger quantities of Clay than the standard horizontal pugmills.

G53 Vertical Pugmill Specifications

Delivery Weight 123kg

Drive Motor 0.75Kw (1 Hp) reduction drive gearbox direct drive 230/ 400v

Output Approximately 360 Kg per hour

Dimensions 711mm long x 609mm wide x 1980mm high

Construction Cast Aluminum 150mm barrel with 75mm extrusion, Split body to facilitate easy cleaning

Finish Durable two stage coated finish

Designed and built in the United Kingdom.

G55 Vertical Pugmill

The G53 and G55 pugmills which are unique in their design.
These pugmills are mounted vertically, creating the added benefit of a small footprint as regards to the space they require. Yet, due to the design, they offer superior performance over conventional horizontal machines.

The Vertical pugmills are manufactured from heavy, section cast Aluminum castings and have individually mounted auger blades which can be altered to change the configuration. This allows the pugmill to suit different Clays and extrusion applications. The Auger is mounted through two taper thrust bearings and is driven via a flexible coupling from an inline helical geared motor.

These pugmills are most suited to users who frequently recycle larger quantities of Clay than the standard horizontal pugmills.

G55 Vertical Pugmill Specifications

Delivery Weight 300kg

Drive Motor 1.1Kw (1.5 Hp) reduction drive gearbox direct drive 230/ 400v

Output Approximately 700 Kg per hour

Dimensions 760mm long x 760mm wide x 2300mm high

Construction Cast Aluminum 200mm barrel with 100mm extrusion, Split body to facilitate easy cleaning

Finish Durable two stage coated finish

Designed and built in the United Kingdom.

G56 Interlock switch for Pugmills

Kilncare pugmills can be fitted with a sophisticated safety interlock switch. This switch removes the need for a mechanical guard making the pugmills very easy to use while still meeting the required safety standards. The switches are of a special design in that they contain back up contacts and they meet the standards as defined by BSEN for the requirements of a switch to be used in guarding systems.

This switch must be purchased the same time as the pugmill